bookmark_borderArts&Crafts End Table Project

Quite often, things sit on my project “to do” list for a season or a year until I’m absolutely sure I still want to make that thing. This project entered my list just two months ago, but it was such a motivating idea that I jumped right in on it after completing the smallest karabitsu. I bought all the lumber and other materials at Home Depot, and used almost all the power tools in my shop, so this is nothing that took great talent, uncommon materials, or specialty tools. Probably the only “talent” that made this project possible is the ability to plan, and the ability to follow plans.

Anyway, here it is. It’s an end table (or side table, whatever) in the “Arts & Crafts” (or maybe “Craftsman”) style. Made from red oak, stained a slightly darker brown, and finished with amber shellac.

Arts and Crafts End Table

The exact style is important because I wanted this table to go right at the end of my desk, and match the look of the desk as closely as possible. I have a file cabinet at the other end of the desk, and it came from the same furniture collection, and I though that having two match each other and a third not match would be visually jarring. They don’t even sell this desk any more, so buying an end table from this collection was not going to happen. What the heck, I’m a woodworker, right? Let’s just make one.

Table before finishing, next to desk

The only problem with that is that I have never made real furniture like this before. Years ago, I made the stereo cabinet, but I kind of winged it. I had to make a bunch of decisions about how such a thing even should be made, because the desk itself is mostly fakery. For instance, the ends of the “through tenons” that you can see on the desk are glued on. They are not even end grain! The “tenon ends” just under the surface of the desk are taller than the horizontal members of which they are supposed to be the ends. My tenon ends are really the ends of the horizontal members. My mortises are really full through-mortises. The ends of the vertical “ribs” really are tenons that fit into blind mortises in the horizontal members. The “inset molding” beneath the surface is not just routed onto the underside of a thick piece of wood, it’s a four-piece frame of 3/8″ wood that attaches the frame to the underside of the surface.

When you do this much planning on a project, though. You start to think about the project as a bunch of parts. It becomes very important that the pieces match the specification, and that each match the quality requirements of the project. However, it’s still just a bunch of pieces.

The pieces of an end table

Then, as the project progresses, things start getting more coherent. The first swipe of the staining pad and a stick of lumber starts to look more like a table leg. The pieces start getting assembled, and suddenly there is a piece of actual furniture. It’s almost magical. Suddenly it’s furniture!

The unfinished table after dry-fit assembly.

Then you add two coats of shellac (three on the top surface) and write a blog post, and suddenly the project is complete!

bookmark_borderTest Cutting

I spent a bunch of time today buying a new band saw blade and setting up machines so I could make some test cuts on scrap wood to prototype some interesting joinery for a new folding stool design.

mortise and tenon
New Shogi Joinery

How do you join a 1.25″ wide board perpendicular to a 1.25″ dowel? It takes a forstner bit, a band saw, and a mortising machine. I’m pretty excited to see how this works out on an actual project.

bookmark_borderFrom Plan to Progress

I got started on this new bench project yesterday, and managed to make some real progress. Here is one complete set of legs for the breakdown bench.

Breakdown bench leg assembly
One leg assembly consisting of two legs, one stretcher, and one support beam.

I have the other leg assembly mostly done, but one of my support beams broke apart, and I had to start over on it.

Even with the band saw for cutting tenons and the mortising machine, this kind of joinery is time-consuming work. Cutting the mortises in the benchtop pieces might be done some other way.